High Thermal Conductive PPS Rods & Sheets
5–3.0 W/m·K Thermal Conductivity | Electrically Insulating | Power Thermal Management
We supply High Thermal Conductive PPS Rods & Sheets formulated with ceramic thermal fillers. Delivering thermal conductivity up to 1.5–3.0 W/m·K (over 10x higher than standard plastics) while maintaining complete electrical insulation, our stock shapes replace heavy metal heat sinks in IGBT power modules and LED thermal management systems. Fully stress-relieved for precision CNC machining.
Submit your required rod diameter, sheet thickness, or drawing below for a fast factory-direct quote.
Product information
Published information supports preliminary product selection. Confirm the exact grade, dimensions, tolerances, documentation and application suitability with the quotation for your order.
Description
Thermal & Electrical Performance Matrix
| Material Metric | Standard PPS Stock Shapes | Aluminum Heat Sinks | High Thermal Conductive PPS Stock |
| Thermal Conductivity | ~ 0.2 W/(m·K) | 160–200 W/(m·K) | 1.5 – 3.0 W/(m·K) (10x Standard Plastic) |
| Electrical Insulation | High Insulator | Conductor (Shorts Out) | 100% Electrically Insulating (No Short Circuit) |
| Corrosion & Weight | Zero Corrosion / Light | Corrodes / Heavy | Zero Corrosion / 50% Lighter than Aluminum |
Core Engineering Advantages
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Heat Dissipation + Electrical Isolation
Combines high thermal conductivity with high dielectric strength. Allows direct contact heat transfer from power electronic components without adding separate electrical insulating mica/silicone pads. -
50% Weight Reduction vs Metal Heat Sinks
Replaces heavy aluminum and copper heat dissipating brackets in automotive power modules and aerospace electronics, reducing dynamic weight while offering zero chemical corrosion. -
Continuous 220°C Thermal Stability
Retains thermal dissipation efficiency and structural integrity under continuous high-temperature operating conditions up to 220°C (peak 260°C).
Engineering Limitations & Trade-offs
To ensure correct material selection for your application, please evaluate the following boundaries:
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Lower Thermal Conductivity than Pure Metals: While 10x higher than standard plastics (1.5–3.0 W/m·K), it cannot match pure aluminum (200 W/m·K). Recommended specifically for applications requiring simultaneous electrical insulation and heat transfer.
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Impact Sensitivity: High ceramic thermal filler loading increases material hardness and brittleness compared to unfilled PPS; sharp PCD diamond or carbide CNC tools are recommended.
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Anisotropic Heat Flow: Thermal conductivity is higher along filler alignment lines. CNC setup should account for heat dissipation path orientation.
Target Applications
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IGBT & Power Electronics: Thermal dissipating brackets, power module isolation holders, circuit board heat sinks.
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Automotive & EV Systems: Electric vehicle motor thermal housings, battery thermal management brackets, ECU heat sinks.
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Lighting & Industrial: High-power LED heat dissipation enclosures, thermal isolation spacers.
Quick Order Checklist
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Form & Dimensions: Sheet Thickness × W × L (mm) or Rod Diameter (mm) / Cut-to-Size.
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Thermal Conductivity Level: 1.5 W/m·K or 3.0 W/m·K Grade.
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Quantity: Number of sheets, rods, or cut pieces.
Material overview
Understanding PPS (Polyphenylene Sulfide)
Why engineers use it
- Broad chemical resistance for many industrial fluids and process environments.
- Low moisture uptake and good dimensional stability.
- Useful electrical insulation and inherent flame-resistance characteristics.
- Reinforced grades can provide high stiffness and repeatable molded dimensions.
- Often offers a practical cost/performance position below PEEK.
Limits to consider
- Unfilled PPS can be relatively brittle and design details strongly affect impact performance.
- Glass or mineral reinforcement changes shrinkage, anisotropy and machining behavior.
- Oxidizing media and actual high-temperature chemicals still require compatibility review.
- Weld lines, sharp corners and molding orientation can become structural weak points.
- It should not be selected from chemical-resistance charts alone.
Grades and product forms
PPS is commonly supplied unfilled or reinforced with glass fiber, mineral filler, carbon fiber or combined systems. The filler package changes stiffness, movement, surface finish, conductivity and wear. Pellets suit volume molding, while sheet, rod or finished parts may be preferable for prototypes and lower-volume production.
Performance points to review
| Evaluation area | Why it matters | Information to provide |
|---|---|---|
| Temperature behavior | Useful performance under elevated or changing temperature | Continuous and peak temperature, cycle length and time at load |
| Mechanical response | Strength and stiffness must match the real part geometry | Load direction, stress level, impact and fatigue expectations |
| Environmental resistance | Fluids, cleaning agents and atmosphere can change service life | Chemical name, concentration, temperature and exposure time |
| Dimensional control | Tight-tolerance parts depend on both material and processing | Finished dimensions, tolerances and assembly conditions |
| Electrical or insulation needs | Electrical requirements may influence grade and thickness | Voltage, dielectric, conductivity or insulation target |
These are engineering discussion points, not guaranteed property values. Final acceptance criteria should be agreed for the selected grade, process and order.
Typical application directions
These examples show where the material may be evaluated. They do not replace a suitability review for the finished component.
Fabrication and processing preparation
Share the finished part drawing as well as the requested rod diameter and length. This makes it possible to discuss machining allowance, tolerance, cut length, quantity and whether a closer starting size could reduce waste.
Where the application is critical, define what a successful trial looks like before material is ordered: dimensions after processing, visual condition, mechanical response, assembly fit or another measurable result.
When another material may be better
PEEK may be preferred when toughness or a broader high-temperature performance margin is required. PPS can be the more practical solution when chemical resistance, stiffness, repeatable molding and cost control are the central requirements.
We recommend sharing the current material and the reason it is being reconsidered. Cost, processability, supply form and inspection burden belong in the decision alongside technical performance.
Information needed for an accurate quotation
A useful RFQ reduces follow-up questions and helps us distinguish between a material request and a finished-part requirement.
| Product form | Raw material, stock shape, semi-finished blank or completed part |
|---|---|
| Dimensions | Nominal size, finished size and tolerances |
| Quantity | Trial quantity, first order and estimated annual demand |
| Application | Part function and current material, if any |
| Operating temperature | Continuous range, peak temperature and cycle duration |
| Environment | Chemicals, gases, moisture, pressure, vacuum or outdoor exposure |
| Mechanical duty | Load, speed, impact, wear and mating components |
| Documentation | Drawing revision, inspection, traceability or compliance needs |
Frequently asked questions
Can I request a sample or trial quantity?
Trial quantities can be discussed according to product form and availability. Tell us what you need to prove during the trial, the intended process and the expected production quantity if the test succeeds.
Do you provide a data sheet or material documentation?
Available documentation depends on the selected material and supply route. List the documents required by engineering, purchasing or quality when you inquire so they can be checked before quotation.
Can the grade be selected from a product name alone?
No. Similar product names can cover different grades, colors, fillers and processes. Selection should be based on the finished application, environment and required property balance.
Can you supply custom dimensions or finished parts?
Custom sizes, blanks or finished parts can be reviewed where appropriate. A drawing with tolerances, quantity and material requirement is the best basis for quotation.
How should we evaluate an alternative to our current material?
Share the current grade, the part’s service conditions and the reason for changing it. A useful comparison looks at failure mode, processing, life, inspection and total project cost—not only a single property value.
What determines lead time?
Lead time depends on product form, grade, size, quantity, documentation, machining and current availability. Confirm the required delivery date and destination with the RFQ rather than assuming a standard schedule.
Send the drawing, application and quantity. We will use the project details to prepare a practical material and supply discussion.
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